Corrugated Printed Mailer Boxes

Corrugated Printed Mailer Boxes

Corrugated Printed Mailer Boxes represent the gold standard in modern e-commerce fulfillment, blending rugged structural integrity with high-end aesthetic appeal. These custom mailer boxes are specifically engineered from double-walled or single-walled corrugated fluting to ensure your products survive the rigors of global transit while arriving in style.
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Description
Technical Parameters

Shenzhen WOW Packaging Display Co., Ltd. is one of the leading manufacturers and suppliers of corrugated printed mailer boxes in China, featured by quality products and good price. Be free to buy advanced corrugated printed mailer boxes made in China here and get pricelist from our factory. Customized orders are welcome.

 

Company Introduction

 

Company Introduction

Established in 2009, WOW Display is a professional manufacturer dedicated to designing and producing custom packaging and retail display solutions. With over 15 years of expertise, we specialize in developing innovative and high-quality cardboard boxes and POP displays that elevate brand visibility and enhance in-store presentation.

Our extensive product range includes cylinder boxes, mailer boxes, magnetic boxes, drawer boxes, top & bottom boxes, and cardboard bottle carriers, serving industries such as cosmetics, beverages, food, gifts, and electronics.

Equipped with full in-house production capabilities and certified by ISO9001, SGS, Walmart, and Disney, WOW Display delivers consistent quality, fast turnaround, and sustainable packaging solutions. Trusted by global brands like Coca-Cola, NIVEA, P&G, and Ferrero, we are your reliable one-stop partner for custom retail packaging and display innovation.

Company Introduction

mailer box designs

FREE SAMPLE

To ensure the mass production quality, WOWis born with a team of prototyping, provide all samples with zero charge.

3D rendering

FREE 3D DESIGN

To avoid any misunderstanding of communication and give you the better idea of how the display will be like, WOW is pleased to provide the 3D rendering work totally free of charge.

Company Team

16 YEARS EXPERIENCE

Started from 2009, wow has been specializing in printing and packaging business for 8 years, has a complete production line of all process.

Structural design

Source Factory

Since 2009, we have operated a factory covering over 12,000 square meters. We have a highly skilled industrial structure design team and a 3D rendering design team.

Packaging Box Type

Mailer Boxes

Mailer Boxes

 

Magnetic Boxes

Magnetic Boxes

 

Top Bottom Boxes

Top Bottom Boxes

 

Drawer Boxes

Drawer Boxes4

 

Corrugated Bottle Carriers

Cardboard Bottle Carrier

 

Cylinder Boxes

Cylinder Boxes

 

Top Bottom Boxes

Gift Boxes

 

Wine Boxes

Wine Boxes

 

Printing Methods

Offset Print
Offset Print
UV Print
UV Print
Flexography Print
Flexography Print
Digital Print
Digital Print
Digital Print
Digital Print
Laser Engraving
Laser Engraving
Pantone Metallic
Pantone Metallic
Water-based Ink
pWater-based Ink

Finishes

Anti-scratch lamination

Anti-scratch lamination

Lamination

Lamination

Spot Gloss UV

Spot Gloss UV

Scodix Digital Enhancement

Scodix Digital Enhancement

Aqueous Coating

Aqueous Coating

Blind Embossing

Blind Embossing

Combination Embossing

Combination Embossing

Registered Embossing

Registered Embossing

Corrugated

Bleached White Board
Bleached White Board
Kemi White Board
Kemi White Board
Natural Kraft Board
Natural Kraft Board
Oyster White Board
Oyster White Board

 

Product Description

Corrugated Printed Mailer Boxes represent the gold standard in modern e-commerce fulfillment, blending rugged structural integrity with high-end aesthetic appeal. These custom mailer boxes are specifically engineered from double-walled or single-walled corrugated fluting to ensure your products survive the rigors of global transit while arriving in style.

 

By utilizing advanced digital or offset printing, our printed mailer boxes turn every delivery into a professional unboxing experience. Whether you are a growing subscription brand or an established boutique, these Mailer Boxes provide the security of a shipping container with the visual impact of a gift box, eliminating the need for wasteful outer packaging.

Product Advantages

Reinforced Crush-Resistant Walls

Our Corrugated Printed Mailer Boxes utilize an "E-flute" or "B-flute" corrugated core, providing exceptional compression strength. This ensures that delicate items like cosmetics, electronics, or apparel remain untouched by external pressure during the automated sorting process.

Seamless 360-Degree Branding

Every surface of these custom mailer boxes serves as a canvas. As seen in the provided image, we offer full-color interior and exterior printing. High-contrast designs, such as the "FabFitFun" motif, allow you to engage customers the moment the lid is lifted, reinforcing brand loyalty through a premium presentation.

Sustainable Security Seal

Designed with self-locking tabs, these printed mailer boxes stay closed without the excessive use of plastic tape. This creates a cleaner look and a more sustainable profile, meeting the demands of eco-conscious consumers who prioritize plastic-free shipping solutions.

Technical Specifications & Specs

Material & Durability

Substrate: 100% Recyclable corrugated cardboard (standard 200lb test or 32 ECT).

Ink Compatibility: Eco-friendly water-based inks for vibrant, non-toxic color reproduction.

Load Bearing: Structural design supports weight ranging from 1kg to 10kg depending on size.

Customization & Dimensions

Sizing: Fully bespoke dimensions available to eliminate dead space and reduce shipping costs.

Finishing: Available in matte, gloss, or soft-touch lamination for added scuff resistance.

Compatibility: Ideal for beauty kits, subscription boxes, and luxury e-commerce goods.

Application Scenarios & Cases

Subscription Box Fulfillment

Our Corrugated Printed Mailer Boxes are the industry choice for curated monthly kits. The rigid structure protects varied item shapes, while the interior printing creates an "Instagram-ready" unboxing moment that drives social media engagement.

High-End Apparel Shipping

Utilize these custom mailer boxes for premium clothing deliveries. The dust-resistant folding design ensures garments remain clean, while the high-quality printed mailer boxes reflect the luxury status of the brand inside.

Table parameters

Usage Product Packaging, Gift, Shipping, Apparel, Shoes, Cosmetics, Jewelry, Electronics, Perfume, Food, Wine, etc.   Custom Eco-friendly Creative Packaging for Your Brand!  
Certification FSC,  ISO9001
Size & Design Accept Full Customization
MOQ Normally 500pcs (The larger the quantity, the cheaper the individual price.)
Material Option Recyclable Corrugated Board, Cardboard, Coated Paper, Offset paper, Art Paper, Kraft Paper, Ivory Board, Specialty Paper, CCNB, etc.
Color Customized colors (CMYK or Pantone colors)
Surface Finish Matt/Glossy lamination, Stamping, Spot UV, Varnishing, Debossing, Embossing, Gold Foil etc.
Insert Silk satin, Sponge foam, Paperboard, EVA, EPE, Plastics, etc. ( Full Customized )
Accessories Wrapping paper, raffia grass, stickers, thank you cards, envelopes, cotton bag, ribbon, etc.
Price Depends on the quantity, shape, material, size, color printing, surface finishing, etc.
Sample 1. Sample time: 3-5 days
2. Sample: offer Free Stock Samples and Custom Samples (charge according to require details)
3. Send sample: via TNT, UPS, FedEX, DHL, Express
Lead time Bulk time: about 10-15 days (Depends on quantity, finishing)
Packaging In Standard Export Box Or Customers' Specific Requirements

FAQ

Q1: How do custom mailer boxes help reduce my shipping costs?

By using bespoke dimensions for your Corrugated Printed Mailer Boxes, you minimize the "dimensional weight" charged by carriers like FedEx or UPS. Properly sized Mailer Boxes also remove the need for bubble wrap or void-fill, lowering both material costs and package weight.

 

Q2: Can I print on the inside of the printed mailer boxes?

Absolutely. We specialize in double-sided printing for printed mailer boxes. Printing your social media handles or a "thank you" note on the inside lid creates a personalized touch that standard shipping boxes simply cannot provide.

 

Q3: Are these Mailer Boxes strong enough to be shipped without an outer envelope?

Yes. Our Corrugated Printed Mailer Boxes are designed to be "shipper-ready." The double-layered side walls and secure locking tabs are specifically engineered to withstand the friction and impacts of the postal system without needing a secondary poly-mailer.

 

Q4: What is the difference between digital and offset printing for custom mailer boxes?

Digital printing is perfect for smaller runs and multi-version designs with quick turnaround times. Offset printing is recommended for large-scale orders of custom mailer boxes, offering the lowest per-unit cost and the highest possible color precision for complex brand palettes.

 

Q5: Are the materials used in these Mailer Boxes eco-friendly?

Sustainability is at our core. Our Corrugated Printed Mailer Boxes are made from a high percentage of post-consumer waste and are 100% biodegradable. We use soy or water-based inks, ensuring that your custom mailer boxes can be easily recycled by the end consumer.

Partner Brand

Partner Brands

Certificate

In order to let more of the world's leading brands recognize our expertise and strength, WOW Packaging have certified various certificates, including Disney, FSC, ISO9001, SEDEX, etc.

ISO9001

ISO9001

FSC

FSC

Disney

Disney

Walmart

Walmart

Sedex

Sedex

Carrefour

Carrefour

 

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